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Streamline Your Prefab Operations with the Prefab Tracking App

Written By: Shreya Patro
September 16, 2024
6 min read

Let’s face it: managing prefab operations in the construction industry can feel like juggling a thousand different tasks at once. Between shifting timelines, multiple teams, and growing project complexity, it’s tough to keep everything running smoothly—especially if you’re relying on outdated tools like spreadsheets and endless email threads.

That’s where the Quickbase Prefab Tracking App comes in. Built specifically for the fast-paced needs of the modern construction industry, this app is your go-to solution for streamlining every aspect of prefab operations. It doesn’t just boost efficiency and give you real-time visibility—it makes managing complex workflows a breeze.

From Planning, VDC, Prefab, and Logistics, to Project Management, the app serves as a centralized platform for tracking every prefabricated assembly throughout its lifecycle. Plus, it captures critical changes like schedule shifts, 3rd party sub-assemblies, and coordinates across multiple prefab facilities—keeping everything on track and under control. Whether you're pushing to meet tight deadlines or aiming to maximize productivity, the Prefab Tracking App has you covered.

Features of the Prefab App

The Prefab Tracking App isn’t just any project management tool—it’s built specifically for prefab operations. Here’s how it works:

  • Assembly Tracking: Easily follow every assembly from the initial request to fabrication and installation. No more guessing where things stand; this feature provides real-time updates that keep everyone on the same page.
  • Prefab Facilities Management: Each of your facilities has unique capabilities. This app helps you match requests with the right facility, optimizing resource use and cutting down on unnecessary delays.
  • Date Changes: Construction timelines are always shifting, and it can feel like a scramble to keep up. The app captures those schedule changes automatically, communicates them clearly, and creates an approval process so nothing falls through the cracks.
  • Estimate vs Actuals: Are your prefab operations really saving you time and money? This feature lets you track estimated vs actual hours per unit, giving you the data to see where you're winning and where you could improve.
  • Feedback Loop: Quality control is key, and with the app’s built-in feedback system, teams can flag issues early. This ensures that every unit hitting the job site is up to your high standards, helping you avoid costly rework.

Challenges in Prefab Operations and How They Affect Your Construction Projects

Prefab operations can quickly turn into a headache for construction companies without the right systems in place. Here are a few common challenges that make things harder than they need to be:

  • Disorganized Assembly Tracking: Managing multiple assemblies across scattered spreadsheets and emails is a recipe for confusion. It leads to missed deadlines, misplaced materials, and a lack of visibility into project progress—frustrating both teams and clients.
  • Inconsistent Facility Utilization: Not knowing which facility is best for a specific job wastes time and resources. It can result in bottlenecks, inefficiencies, and delays that ultimately slow down the entire project.
  • Unmanaged Date Changes: Construction schedules are always shifting, but when those changes aren’t communicated in real-time, it creates chaos. Teams can end up working off old plans, causing delays, misalignments, and expensive rework.
  • Unclear Cost Savings: Without accurate tracking, it’s hard to measure whether prefab is truly saving money or just adding extra steps. Without this insight, companies can’t optimize their operations or make data-driven decisions, which leads to higher costs.

These issues are more than just inconveniences—they can seriously impact project timelines, budgets, and client satisfaction.

Why Prefab Tracking is a Game Changer

Prefab projects often involve a lot of moving parts—planning, design, logistics, and on-site assembly, to name a few. Without the right tools, things can get disorganized quickly. The Prefab Tracking App changes the game by providing a centralized platform that keeps everything in sync. Here’s how it makes a difference:

  • End-to-End Assembly Tracking: Stay on top of every assembly from request to installation. Whether you’re managing 100 tasks or 1,000, this app gives real-time access to project statuses so everyone, from project managers to foremen, knows what’s going on—reducing miscommunication and delays.
  • Optimized Resource Utilization: With multiple prefab facilities, it’s critical to assign the right tasks to the right place. The app helps you identify which facility is best equipped for each job, improving efficiency and saving you time.
  • Real-Time Adjustments: Construction schedules are notorious for changes, but now, last-minute shifts don’t have to be a headache. The Prefab Tracking App captures and communicates new dates, so everyone stays aligned—even when timelines fluctuate.
  • Data-Driven Insights: Does prefab actually save you money? Now you can track it! By comparing estimated and actual hours, you’ll have clear insights into how well your projects are performing and where you can optimize for future jobs.
  • Quality Control and Continuous Improvement: One of the biggest frustrations in construction is when prefab units arrive at the job site with mistakes. It wastes time, costs money, and stalls progress. With our app, you can encourage feedback at every stage of the process, ensuring your assemblies meet quality standards before they ever leave the facility. Continuous improvement becomes second nature, and you can avoid costly mistakes down the road.

Who Should Use This App?

The Prefab Tracking App is perfect for any construction professional responsible for overseeing prefab operations. Whether you’re a:

  • Prefabrication Manager
  • VDC Manager
  • Project Manager
  • Planning Team
  • Logistics Team
  • Foreman

This app gives you the tools to streamline workflows, optimize resources, and maintain high-quality standards throughout every project phase.

Why Choose Quickbase?

Consider the case of Lighthouse Electric, a company struggling to manage large-scale prefab projects with outdated technology. Coordinating over 2,000 tasks per project and managing more than 50 team members was becoming overwhelming, and using spreadsheets and manual emails only slowed them down further. Communication gaps between home offices and job sites were causing delays and inefficiencies.

That’s when they turned to Quickbase. With a seamless, automated solution, Lighthouse Electric transformed their operations. They used real-time dashboards to track prefab kits from start to finish, and an automated workflow to manage everything from BIM modeling to field installation. In just 2.5 years, they delivered over 3,000 prefab kits, improving their project estimates and overall efficiency.

By adopting Quickbase, Lighthouse Electric became more competitive, winning more bids and delivering better results. They finally had the modern solution they needed to stay ahead of the game.

Ready to Optimize Your Prefab Operations?

If your prefab operations feel like they’re constantly playing catch-up, the Prefab Tracking App is the solution you need. With its user-friendly interface, real-time insights, and automated workflows, this app is designed to help construction teams work smarter, not harder.

It’s time to take control of your prefab processes and stay ahead in today’s fast-paced construction market. Ready to upgrade? Start optimizing your operations today!

Headshot Shreya Patro
Written By: Shreya Patro

Shreya Patro is a writer for the Quickbase blog.